Caterpillar GP25 No Start – Forklift Error Codes

Caterpillar GP25 No Start


Impco Fuel Regulator
Cat Forklift GP25

I recently ran across a CAT forklift with a 4G64 Mitsubishi engine that would crank, but would not start.

I started with the basic diagnostics.

Tested for spark and it had a good spark, so I went after a fuel problem.

I ran a fuel pressure test and found the pressure regulator/vaporizer putting out over 8 psi.

The recommended fuel pressure for this unit is 1.5 psi. This unit was flooding out causing the no start.

It had the Impco model J regulator. So after installing a new regulator, the unit starts and runs great.

Parts needed:
Fuel Regulator
Pipe thread sealer or thread tape
Antifreeze/Coolant
3 X 1″ Hose Clamps

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Over 20 years of experience on all makes and models material handling equipment. Over 25 years automotive repair.

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