Hyster Order Picker AC Drive Controller Error Codes – Forklift Error Codes

Hyster Order Picker AC Drive Controller Error Codes


Hyster Display

Identifiers to determine which device generated the code:

Node X = XXXX (12544 Node 3)
Node 2 = Traction
Node 5 = Pump
Node 6 = Steer Master
Node 7 = CAN I/O Master
Node 8 = CAN I/O Slave
Node 11 = Forward Antenna
Node 12 = Reverse Antenna
Node 16 = Display

4096
Node 2
Drive wheel angle is not valid.
4097
Node 2
The traction controller has detected an alarm in the CAN I/O
4128
Node 6
Steer motor controller (EPS) determines there is an alarm condition in the forward
or reverse antenna.
4129
Node 6
Drive wheel does not center within six seconds.
4130
Node 6
Steer (EPS) controller detects CAN I/O has an error.
8480
Node 6
When in wire guidance mode, one or both antennas are not sensing the magnetic field from the wire.
8481
Node 6
When in wire guidance mode, the truck has moved too far laterally from the wire.
8482
Node 6
When in wire guidance mode, steer wheel angle is outside the limiting threshold
Node 6 between truck angle and wire.
8961
Node 2
The traction controller has noted an incorrect output voltage for the proportional valve control.
8962
Node 2
The traction controller has noted an incorrect output voltage for the load hold valve
Node 2 control.
8963
Node 3
Overcurrent detected from outputs on traction controller connector CPS100 pins 8, 11, and 33.
8964
Node 2
The RELAY1 coil driver is shorted or RELAY1 coil open.
8965
Node 2
The Pump contactor driver is shorted or the HYD PUMP COIL circuit is open.
8966
Node 2
The back-up alarm driver shorted or open load circuit.
8967
Node 2
Main contactor output driver shorted to battery negative (B-) or open main contactor coil circuit detected.
8968
Node 2
No positive supply to electric brake.
8969
Node 2
The high side driver of the parking brake coil is shorted (24V system only).
8970
Node 2
Low side driver of the electric brake is shorted or open brake coil.
8971
Node 2
One of the traction motor phases has an open circuit.
8972
Node 2
The main line contactor coil or the parking brake coil has detected an overcurrent condition.
8973
Node 2
The lift /lower proportional valve coil circuit is open or shorted.
8974
Node 2
The load hold valve coil circuit is open.
8992
Node 6
Steer (EPS) power failure motor phase W or problems with steer speed encoder.
8993
Node 6
Steer (EPS) power failure motor phase V or problems with steer speed encoder.
8994
Node 6
Steer (EPS) power failure motor phase U or problems with steer speed encoder.
8996
Node 6
Steer (EPS) motor in a locked rotor condition.
12289
Node 2
Traction throttle voltage is out of range.
12290
Node 2
Lift throttle voltage is out of range (R30XM3/XMA3/XMF3 only).
12291
Node 2
A traction motor speed encoder fault has been detected.
12292
Node 2
A traction motor stall condition has been detected.
12293
Node 2
Lift and lower commands are being requested simultaneously (R30XMS3 only).
12321
Node 6
Steer (EPS) motor power phases output mismatch between EPS slave and EPS master.
12322
Node 6
Steer motor encoder mismatch between steer (EPS) master controller and steer (EPS) slave controller microprocessor.
12323
Node 6
Steer EPS controller has detected a position mismatch between the centering prox
Node 6 switch and the steer motor encoder.
12324
Node 6
EPS motor encoder error between commanded and actual frequency.
12325 Node 6Command and encoder feedback direction not matched.
12352
Node 7 & 8
Auto center steer sensor inputs out of range.
12544
Node 2
The battery voltage has been detected as too high or too low.
12545
Node 2
Pin 3 of the traction controller connector is not connected to battery positive or
there is a difference between the voltage at pin 3 and the voltage at pin 10, the controller key switch input voltage (24V truck only).
12546
Node 2
Pin 3 of the traction controller connector is not connected to the battery positive or
there is a difference between the voltage at pin 3 and the voltage ay pin 10, the controller key switch input (36V truck only).
12547
Node 2
A traction controller under voltage or over voltage condition has been detected.
12548
Node 2
Traction controller DC bus capacitor voltage is too low or capacitor pre-charge is
Node 2 not complete.
12549
Node 2
The main line contactor has been detected as closed.
12550
Node 2
The main line contactor remains open after power is applied to the coil.
12554
Node 5
Hoist Controller detects incorrect battery voltage.
12705
Node 5
The voltage between the B+ and B- of the ACE2 hoist controller has been detected too low.
12706
Node 5
Hoist controller is not receiving CAN messages from ACE0 traction controller.
13056
Node 2
The traction motor voltage is lower than expected at initial start-up.
13057
Node 2
The traction motor voltage is higher than expected at initial start-up.
13058
Node 2
The traction controller has detected an alarm condition in the steer controller.
13059
Node 2
The traction controller detects STEER STATUS is ON at key on.
13088
Node 6
Wrong voltage on steer security line.
13089
Node 6
EPS connector CPS120 pin 5 not receiving battery voltage from key switch.
13216
Node 5
Hoist controller internal failure, harness issue or shorted power connections to the hoist motor.
13217
Node 5
Hoist controller capacitor charging circuit failure.
13218
Node 5
Hoist controller over or under voltage detected
13219
Node 5
AC hoist motor encoder error.
20480
Node 2
Traction controller has indicated an internal failure of the controller.
20512
Node 6
The steer controller has indicated an internal failure of the controller.
20544
Node 7 & 8
Multiturn steering or internal controller failure.
20576
Node 11
Antenna forward – Internal failure
20608
Node 11
Antenna reverse – Internal failure
20640
Node 5
Hoist controller – Internal failure
20672
Node 16
Display – Internal failure
25345
Node 2
The performance mode parameter values have been entered incorrectly.
25346
Node 2
The height versus traction speed map parameters have been entered incorrectly.
25347
Node 2
The slip map parameters are set incorrectly.
25348
Node 2
The traction controller configuration voltage is set incorrectly.
25349
Node 2
There is a mismatch condition with the traction motor speed encoder pulses per revolution.
25350
Node 2
There is a mismatch condition between the mast prox switch and the height encoder.
25351
Node 2
No height encoder counts detected when platform is lifting or lowering.
25376
Node 6
Parameter mismatch between CAN I/O and EPS controller.
25408 Node 7 & 8Stepper motor signals shorted to B-.
25409 Node 7 & 8Stepper motor Q signal (wire 400) not connected.
25410 Node 7 & 8Stepper motor D signal (wire 401) not connected
33024
Node 2
The traction controller has noted no CAN communication with the CAN I/O master microprocessor.
33025
Node 2
The traction controller has noted no CAN communication with the CAN I/O slave
Node 2 microprocessor.
33026
Node 2
The traction controller has noted no CAN communication with the steer controller.
33027
Node 2
The traction controller has noted no CAN communication with the hoist controller.
33028
Node 2
The traction controller has noted no CAN communication with the display.
33056
Node 6
The forward antenna is not present on the CAN.
33057
Node 6
The reverse antenna is not present on the CAN.
33059
Node 6
No communication with the CAN I/O slave.
33060
Node 6
Steer controller EPS has lost CANbus communication with the traction controller.
33061
Node 6
Steer controller (EPS) master microprocessor has lost CANbus communication with the CAN I/O.
33088
Node 7 & 8
No communication from CAN I/O slave microprocessor to CAN I/O master.
33089
Node 7 & 8
No communication from traction controller to CAN I/O master.
33090
Node 7 & 8
No communication from CAN I/O master to CAN I/O slave.
33091
Node 7 & 8
No communication from traction controller to CAN I/O slave.
33216
Node 16
Display has a CANbus communication error with the traction controller.
33217
Node 16
Display has a CANbus communication error with the steer controller.
33218
Node 16
Display has a CANbus communication error with the pump controller.
33219
Node 16
Display has a CANbus communication error with the CAN I/O controller (master).
33220
Node 16
Display has a CANbus communication error with the CAN I/O controller (slave).

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