Hyster K160 Yale G807 Error Code 64975 – Forklift Error Codes

Hyster K160 Yale G807 Error Code 64975


K160 Hyster Yale G807

ERROR CODES

DTC 64974 – FOC2 Traction Controller Initial Nominal Motor Voltage High
DTC 64798 – FOC2 Traction Controller Operating Nominal Motor Voltage Low
DTC 64799 – FOC2 Traction Controller Operating Nominal Motor Voltage High
DTC 64975 – FOC2 Traction Initial Nominal Motor Voltage Low

POSSIBLE CAUSE

A.PHASE CABLE FAULT
B.TRACTION MOTOR FAULT
C.CONTROLLER FAULT

NOTE

Please refer to the end of this procedure for supporting diagrams.

COMPONENT OPERATIONAL CHECK
PROCEDURE OR ACTION:

1.Prior to performing troubleshooting procedures, verify controller is at the latest revision level. See FOC2 Software Updates.
2.Turn power to OFF for no less than 30 seconds, and then to ON to clear displayed DTC.Does reported DTC reoccur?YES: Proceed to Step 3.NO: Problem not verified, resume operation.
3.Conduct a quick visual inspection of all connectors/wiring associated with the displayed fault code.Are any faults detected/observed?YES: Repair/replace connector or wiring associated with faults found. Refer to the appropriate Electrical System manual.NO: Proceed to CAUSE A.

CAUSE A – PHASE CABLE FAULT
PROCEDURE OR ACTION:

NOTE:  Disconnect battery.

1.Disconnect the traction motor cables from the appropriate traction controller and traction motor. Measure continuity of individual cables to isolate fault.Is continuity present?YES: Proceed to CAUSE B.NO: Repair or replace faulty phase cable.

CAUSE B – TRACTION MOTOR FAULT
PROCEDURE OR ACTION:

1.Measure resistance between the traction motor terminals U and V.
Is resistance between .322 and .383 ohms?
YES: Proceed to Step 2.
NO: Repair or replace faulty traction motor.
2.Measure resistance between the traction motor terminals U and W.
Is resistance between .322 and .383 ohms?
YES: Proceed to Step 3.
NO: Repair or replace faulty traction motor.
3.Measure resistance between the traction motor terminals W and V.
Is resistance between .322 and .383 ohms?
YES: Proceed to CAUSE C.
NO: Repair or replace faulty traction motor.

CAUSE C – CONTROLLER FAULT
PROCEDURE OR ACTION:

1.Replace faulty controller. Make sure to indicate the DTC code(s) on the warranty claim to include an accurate problem description leading to controller replacement.
Error code 64974 64798 64799 64975

Admin

Over 20 years of experience on all makes and models material handling equipment. Over 25 years automotive repair.

Recent Posts